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Aluminum oxide grinding wheels durability and cost-effectiveness

Aluminum oxide grinding wheels durability and cost-effectiveness

Plaats van herkomst:

China

Merknaam:

Zoli

Certificering:

ISO9001

Modelnummer:

Ab-01

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Productgegevens
Schokbestendigheid:
Hoog
Vervaardiging:
Guangzhou Zoli
Ontvlambaarheid:
Zeer ontvlambaar
Dichtheid:
3.6-3.8 G/cm3
Chemische weerstand:
Uitstekend.
Porositeit:
Laag
Bulkdichtheid:
2.3g/cm3
Warmteweerstand:
Hoog
Port Of Loading:
GUangzhou, China
Purity:
99.5%
Aanpassing:
Op aanvraag beschikbaar
Boiling Point:
2467°C
Chemical Composition:
Al2O3 ≥ 92%
Chemical:
Al ≥ 98.9%
Toepassing:
Vervaardiging van andere materialen
Betaling en verzendvoorwaarden
Min. bestelaantal
1 kg
Verpakking Details
25 kg/wevenzak, 1000 kg-1250 kg voor één pallet met krimpverpakking
Levertijd
binnen 7days
Betalingscondities
L/C, T/T, Western Union
Levering vermogen
40-200 ton per maand
Productomschrijving

Aluminum Oxide Grinding Wheels: Durability and Cost-Effectiveness

Introduction

Aluminum oxide grinding wheels durability and cost-effectiveness 0

In industrial grinding, the choice of abrasive tools can significantly impact the efficiency, cost, and quality of the work. Aluminum oxide grinding wheels stand out as a reliable option, known for their durability and cost-effectiveness. 

Understanding Aluminum Oxide Grinding Wheels


Aluminum oxide (Al₂O₃) is a synthetic abrasive material renowned for its toughness and ability to maintain sharp cutting edges. These grinding wheels are made by bonding aluminum oxide grains with materials such as phenolic resin or vitrified ceramic, forming wheels of various shapes and sizes. This composition makes them suitable for a wide range of grinding applications, including surface, cylindrical, and off-hand grinding.

Key Features


  • Durability: Aluminum oxide wheels are hard and can withstand high temperatures and pressures, ensuring a long service life.
  • Versatility: Suitable for grinding ferrous metals, alloy steels, and softer materials without excessive wear.
  • Cost-Effectiveness: Generally less expensive than other abrasive wheels, providing an economical solution for industrial needs.
  • Safety: Known for safe operation when used correctly, reducing the risk of accidents in industrial settings.

Applications of Aluminum Oxide Grinding Wheels


Aluminum oxide grinding wheels are utilized across various industries due to their versatile properties. Some common applications include:


  • Metal Fabrication and Welding: Preparing metal surfaces for welding and smoothing seams post-welding.
  • Automotive Manufacturing: Shaping engine parts, deburring, and finishing metal components.
  • Aerospace Industry: Precision grinding of aerospace components to meet stringent standards.
  • Medical Device Manufacturing: Crafting and finishing medical devices with precision.
  • Tool Sharpening: Maintaining the effectiveness and longevity of cutting tools.

Choosing the Right Aluminum Oxide Grinding Wheel


Selecting the optimal grinding wheel involves considering several factors:


  • Material Hardness: Match the wheel's grit size to the hardness of the workpiece.
  • Surface Finish Requirements: Finer grits for smoother finishes, coarser grits for material removal.
  • Machine Compatibility: Ensure compatibility with the grinding machine's speed and power.
  • Type of Grinding Operation: Different operations require wheels with specific properties and structures.

Benefits of Aluminum Oxide Grinding Wheels


Aluminum oxide grinding wheels offer numerous advantages, making them a popular choice in industrial processes:


  • High Durability: Withstand high temperatures and pressures, leading to a longer service life.
  • Versatility: Effective on a wide range of materials, including metals, plastics, and wood.
  • Cost Efficiency: More affordable than other abrasives like diamond or cubic boron nitride.
  • Consistency: Maintain consistent performance, crucial for precision-driven industries.

Proper Use and Maintenance


To ensure the longevity and efficiency of aluminum oxide grinding wheels, proper use and maintenance are essential:


  • Inspect the Wheel: Check for cracks or defects before use.
  • Secure the Workpiece: Prevent movement during grinding.
  • Use Wheel Guards: Protect the operator from sparks and debris.
  • Dress the Wheel: Maintain the correct wheel profile for effective grinding.
  • Follow Speed Ratings: Never exceed the maximum operating speed indicated on the wheel.

Cleaning and Storing Grinding Wheels


  • Use Abrasive Wheel Dressers: Remove build-up and restore the cutting surface.
  • Store in a Dry Environment: Prevent moisture absorption that can lead to imbalance.
  • Implement a Racking System: Store wheels vertically to minimize damage.


Chemical Composition:

Composition

Al2O3

SIO2

CaO+MgO

Fe2O3

Wt%

≥92

7 max

≤2

0.1

 

Typical Properties:

Specific Gravity

g/cm3

Bulk Density kg/L

Hardness

Moh’s

Water Absorption

%

Self wearing loss %(24hrs)

Compression

Mpa

3.65

2.2

9

0.01

≤0.012

2000

 Sizes Φ:   

Size(mm)

Size(mm)

Size(mm)

Size(mm)

0.5-1.0

6.0

20.0

70.0

1.0

8.0

25.0

80.0

2.0

10.0

30.0

90.0

3.0

13.0

40.0

100.0

4.0

15.0

50.0

 

5.0

18.0

60.0

 

Package: 

25KG/woven bag,1000KG-1250KG for one pallet with shrink wrapped

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